Horizontal Mixer Blender is an industrial equipment used to mix and heat plastic materials. It adopts a horizontal design and is equipped with a heating system, which can evenly mix a variety of plastic materials. The equipment ensures the uniformity of materials during the mixing process through its unique stirring device and heating technology, and meets the specific temperature requirements of different plastic materials before processing, ensuring the smooth progress of subsequent processing and the stability of product quality.

Key Features

High mixing efficiency

The Horizontal Mixer Blender has dual stirring paddles that rotate at a specific speed and direction, causing the plastic particles to form a complex motion trajectory in the mixing tank. This can achieve a mixing efficiency of 500 kg of plastic materials per hour. For example, when mixing plastic particles of different colors, the dual stirring paddles can fully mix them in a short time, achieve uniform color distribution, and the mixing uniformity can reach 99%, meeting the strict requirements of industrial production for the uniformity of plastic mixtures.

Excellent heating performance

Its built-in 12KW hot oil heating system can accurately control the temperature of the mixing tank within the required range, and the heating rate can reach 5 degrees Celsius per minute. For example, when processing heat-sensitive plastics, the temperature fluctuation range can be controlled within ±2 degrees Celsius to prevent the material from being degraded or damaged due to excessive temperature, ensuring that the plastic material is mixed and pre-treated at the optimal temperature to ensure the quality of subsequent processing.

Sturdy and durable structure

The whole is made of stainless steel, with an outer plate thickness of 4mm and a side plate thickness of 5mm. This thick plate structure allows it to withstand up to 1500 kg of heavy objects and maintain normal operation. In a high-intensity industrial production environment, it can withstand the impact and wear during the mixing process of plastic materials, and its service life can be up to 10 years, reducing the cost and time of frequent equipment replacement.

Intelligent and convenient control system

With an intelligent control system, operators can easily set and adjust parameters such as mixing speed, heating temperature, and running time through the buttons and display on the control panel. The system can save 20 sets of different formula programs at the same time, and realize one-click call. When producing different types of plastic products, the operator only needs to call the corresponding formula, and the equipment will automatically run according to the preset parameters, greatly improving production efficiency and product quality stability.

Large-capacity mixing capacity

With a mixing capacity of 1000 kg, it can mix a large amount of plastic materials at one time. In the raw material preparation stage of large-scale plastic product manufacturers, such as automobile bumper production, multiple raw materials can be put in proportion at one time to meet large-scale production needs, reduce the number of mixing times, improve production continuity and efficiency, and ensure smooth production processes.

Explore our modern workshop where high-quality Horizontal Mixer Blenders are expertly crafted

Horizontal Mixer Blender Parameters：

Horizontal Mixer Blender Applications

Plastic granule mixing

In the field of plastic granule production, it is used to mix plastic granules of different colors and types. When producing colored plastic products, such as colored plastic toys, various pigment particles are accurately mixed with basic plastic particles to make the product color uniform and improve the appearance quality. By controlling the mixing time and stirring speed, the different particles are fully integrated to improve the stability of product quality.

Pretreatment of plastic raw materials

Pretreatment of plastic raw materials before processing is crucial, especially before injection molding. For example, when producing high-end electronic equipment housings, wet plastic raw materials are placed in a mixing mixer and dried using its heating function. At 80 degrees Celsius, after 2 hours of mixing and drying, more than 95% of the moisture in the raw materials can be removed, preventing bubbles and defects during the injection molding process, and ensuring the strength and durability of the product.

Composite material preparation

Plays a key role in the preparation of composite materials. Taking glass fiber reinforced plastics as an example, when producing fiberglass products, glass fiber and resin and other raw materials are put into the mixing mixer in precise proportions. After sufficient mixing, the glass fiber is evenly dispersed in the resin to enhance the mechanical properties of the composite material. The mixed materials are directly used in the molding process to improve production efficiency. The strength of the prepared composite materials is 3 to 5 times higher than that of ordinary plastics, expanding its application range.

Medical plastic production

In the field of medical plastics, such as the production of medical catheters and surgical instrument trays, the purity and uniformity of plastic materials are extremely high. The Horizontal Mixer Blender can operate in a sterile environment to accurately mix medical-grade plastic raw materials with various additives. The performance indicators of medical plastic products made from the mixed raw materials meet strict medical standards to ensure medical safety.

Conductive plastic production

In the production of conductive plastics, it is used to mix plastic matrix and conductive fillers, such as carbon black and metal powder. When producing anti-static plastic packaging materials, the amount of conductive fillers added and the mixing uniformity are precisely controlled. The surface resistivity of the mixed conductive plastic can be flexibly adjusted between 10^6 and 10^9 ohms to meet different anti-static requirements. It is used in electronic component packaging to effectively prevent static electricity from damaging components.

Horizontal Mixer Blender Maintenance

Daily cleaning and inspection

After daily use, turn off the power of the equipment, wait for it to cool completely, and use a soft brush to remove the residual plastic particles inside and outside the mixing tank to prevent the residue from solidifying and affecting the next mixing effect. At the same time, check the integrity of the sealing strip. If it is found that the seal is not tight due to wear or aging, replace it in time. Observe the stainless steel material on the surface of the equipment. If there are slight scratches or stains, wipe it with a special stainless steel cleaner to keep the appearance of the equipment clean and tidy and extend the service life of the equipment.

Regularly lubricate the transmission parts

Every other week, lubricate the transmission parts of the equipment, such as the impeller shaft and gears. Use grease that meets the requirements of the equipment and add it according to the filling amount in the equipment manual. During the filling process, ensure that the grease is evenly applied to each friction point to prevent component wear caused by poor lubrication. For example, in the bearing part of the impeller shaft, adding 10 to 15 grams of grease each time can effectively reduce operating noise, improve transmission efficiency, and extend the service life of components.

Regularly calibrate the temperature sensor

Calibrate the temperature sensor once a month, use a standard thermometer and the temperature sensor of the equipment to measure the temperature at the same position at the same time, record the data and compare. If the error exceeds the allowable range (usually ±2 degrees Celsius), the sensor needs to be calibrated or replaced. When producing temperature-sensitive plastic products, accurate temperature control is the key to ensuring product quality. For example, when processing polycarbonate, temperature deviation may cause material performance to deteriorate. Regularly calibrating the temperature sensor can ensure the temperature control accuracy of the heating system.

Regularly maintain the heating system

Perform a comprehensive maintenance on the heating system every quarter. First, cut off the power supply and clean the dust and dirt on the surface of the heating tube to prevent the heating tube from overheating and damage due to poor heat dissipation. Check the insulation performance of the heating tube and use a megohmmeter to measure its insulation resistance. The normal value should be above 1 megohm. If the insulation resistance is too low, the heating tube needs to be replaced in time. At the same time, check whether the connection of the hot oil pipeline is firm and whether there is any leakage to ensure the normal operation of the heating system and avoid affecting the production progress due to heating system failure.

Regularly check the motor and electrical system

Perform a deep inspection of the motor and electrical system every six months to check whether the grounding of the motor is good. Open the motor end cover and check the wear degree of the carbon brush. If the carbon brush wear exceeds 1/3 of the original length, it needs to be replaced in time. Use a multimeter to measure the resistance of the motor windings. The three-phase resistance error should be within 5%. For the electrical control system, check whether the wiring terminals are loose or oxidized. If so, tighten or replace the wiring to ensure the electrical safety and stable operation of the equipment and prevent safety accidents or equipment damage caused by motor or electrical failures.

Why Choose Our Horizontal Mixer Blender?

Our Horizontal Mixer Blenders are designed to meet the highest industrial standards, offering energy-saving performance, reliable safety features, and exceptional results. Whether you require efficient drying, uniform mixing, or precise temperature control, these mixers are your ultimate solution for enhanced productivity.

Invest in our Horizontal Mixer Blender today to experience superior mixing and drying capabilities. 

Contact us now for more information or a customized quote!