Horizontal Ribbon Mixer is a commonly used mixing equipment in industrial production. Its main structure includes a horizontally placed U-shaped mixing tank with a double-layer ribbon agitator installed in the tank. The outer layer of the ribbon brings the material to the middle, and the inner layer of the ribbon pushes the material to both ends, forming a cross material flow to achieve efficient mixing.

Horizontal Ribbon Mixer Parameters:

Horizontal Ribbon Mixer Features

1. High-quality materials: The main body of Horizontal Ribbon Mixer is constructed of corrosion-resistant stainless steel, which can resist corrosion from a variety of chemical substances, ensure long-term stable operation of the equipment in harsh chemical environments, and effectively extend its service life. Its smooth surface is easy to clean, which meets the cleaning standards of industries with high hygiene requirements such as food and medicine, and reduces the risk of residue and bacterial growth.

   
   

2. Precise mixing: The double-layer ribbon agitator has a unique design. The outer ribbon gathers the material to the center, and the inner ribbon pushes the material to both ends, resulting in cross-material flow. This movement mode enables different materials to fully contact, disperse and mix evenly in a short time, ensuring that the mixing accuracy meets production requirements and avoiding product quality problems caused by uneven mixing.

   
   

3. Easy to operate and maintain: The equipment adopts a humanized design, the operation interface is simple and intuitive, and the operator can master the operation process after simple training. Its structure is easy to maintain, and the components are tightly connected and easy to disassemble, which is conducive to daily cleaning and maintenance, reducing maintenance time and cost, and improving equipment utilization.

   
   

4. Safe and reliable: The equipment is equipped with complete safety protection devices, such as emergency stop buttons, overload protection devices, etc. Once an abnormal situation occurs, it can respond quickly and take protective measures to ensure the safety of operators and equipment. It has high operating stability and low failure rate, and can be safely used in continuous production environments.

   
   

5. Strong adaptability: It has good adaptability and can mix a variety of materials, whether they are materials with good or poor fluidity, such as powders, granules, flakes, etc. It has strong adaptability to the mixing requirements of different materials and can meet the diverse mixing needs of various industries.

Horizontal Ribbon Mixer Technical Specifications

Material: Stainless steel construction with reinforced components for platform stability.

Mixing Capacity: Configurable based on platform size and production requirements.

Motor Power: Variable, depending on specific platform setup and material needs.

Dimensions: Customizable to fit specific platform layouts.

Warranty: One-year warranty under normal usage conditions (excludes consumable parts).

Applications of Horizontal Ribbon Mixer 

1. plastics industry: In the production of plastic pipes, the Horizontal Ribbon Mixer is used to mix polyvinyl chloride resin with additives such as stabilizers, lubricants, and pigments. After uniform mixing, the pipe has stable performance and uniform color, ensuring product quality and appearance, and improving the yield rate. It is an indispensable equipment for plastic processing.

   
   

2. Chemical industry: In fertilizer production, fertilizer raw materials and fillers of elements such as nitrogen, phosphorus, and potassium are mixed. Through precise mixing, the fertilizer nutrients are evenly distributed, and the fertilizer quality and fertilizer efficiency are improved. In the production of chemical additives, a variety of chemical raw materials are mixed to ensure the stability of the additive performance and meet the requirements of chemical production for material uniformity.

   
   

3. Food industry: In the production of biscuits, flour, sugar, oil, spices and other raw materials are mixed. Gentle stirring is used to avoid the loss of raw material nutrients and the change of flavor, ensure the taste and quality of the biscuits, and meet the strict standards for raw material mixing in food processing.

   
   

4. Pharmaceutical industry: In the production of tablets, active drug ingredients and excipients are mixed to ensure that the drug content of each tablet is consistent and meets the drug quality control standards. Its sealed mixing environment prevents dust and active ingredients from leaking, ensuring operator safety and drug hygiene, and is an important part of continuous pharmaceutical production.

   
   

5. Paint industry: When producing paint, pigments, resins, solvents and other ingredients are mixed to make the paint uniform in color and stable in performance. Through precise mixing, the paint construction performance is ensured to be good, the quality and market competitiveness of paint products are improved, and the high requirements of the paint industry for material uniformity are met.

Maintenance:

• Daily cleaning: After daily production, clean the inside of the equipment. First turn off the power and mark, disassemble the feed and discharge port components, use a soft brush to remove residual materials, and then use a clean rag to wipe the ribbon agitator, the inner wall and bottom of the mixing tank. Deep cleaning every week, disassemble some bolts of the agitator, check and clean hidden parts, rinse the mixing tank with water, and reassemble after drying to prevent rust and extend the service life of the equipment.

  
  

• Regular lubrication: Lubricate the transmission parts regularly, add grease to the bearings every 200 hours of operation, replace the gear oil of the reducer every 3 months, and apply grease to the seals at both ends of the ribbon agitator shaft once a month to reduce wear and ensure smooth operation of the equipment.

  
  

• Inspection of wearing parts: Regularly check the connection between the blades and the shaft of the ribbon agitator to check for looseness and wear; check the wear degree of the inner wall lining of the mixing tank, and replace the excessively worn lining in time to prevent affecting the mixing effect or damaging other parts of the equipment to ensure the normal operation of the equipment.

  
  

• Electrical system maintenance: Check the electrical system thoroughly every month, measure the insulation resistance of the motor, tighten the wiring in the motor junction box, observe the contactor contacts in the electrical control cabinet, test the emergency stop button, ensure the accurate transmission of the control signal, and ensure safe operation.

  
  

• Seasonal maintenance: Perform comprehensive maintenance on the equipment during the season change. Check the equipment cooling system before summer to ensure that the motor and other components are well cooled; before winter comes, antifreeze the equipment, drain the accumulated water in the equipment, add antifreeze lubricating oil to key components to prevent the low temperature from affecting the equipment performance, and ensure that the equipment can operate stably in different seasons.

Why Choose This Horizontal Ribbon Mixer?

The Horizontal Ribbon Mixer offers unparalleled efficiency and durability for platform-based production environments. Its advanced features, combined with customizable options, ensure that it meets the specific needs of your production process, delivering reliable and high-quality mixing results.

Contact us today to learn more about how this mixer can enhance your platform-based production capabilities and meet your specific mixing needs.