plastic Pellet Mixer is an industrial-grade vertical plastic mixer designed for lightweight materials such as plastic pellets. It is used to efficiently mix, heat and dry plastic materials. It is made of stainless steel and has a sturdy and durable appearance. It uses a motor-driven stirring device to achieve material mixing and is equipped with a heating and drying system. It is suitable for the preliminary processing of a variety of plastic raw materials and is an indispensable equipment in the plastic processing industry.

Plastic Pellet Mixer Parameters

Plastic Pellet Mixer Features

Efficient heating system: Plastic Pellet Mixer has a built-in 18KW efficient heating tube and a powerful fan, which can evenly distribute hot air throughout the mixing chamber in a short time, ensuring that the plastic particles are heated evenly, quickly removing moisture, and improving drying efficiency. The heating and mixing are closely coordinated, and the heating cannot be turned on separately, ensuring safe operation.

Large-capacity design: With a mixing capacity of up to 3000kg, it can process large quantities of plastic raw materials at one time, meet the needs of large-scale production, reduce production batches, and improve overall production efficiency. It is suitable for large-scale processing of raw materials in different forms such as plastic particles and recycled materials.

Powerful power configuration: Equipped with a 7.5KW, 4-pole motor, it provides sufficient power for the mixing process. Even in the face of viscous or dense plastic mixtures, it can ensure a stable and uniform mixing effect. With a 750W fan, it enhances air circulation and promotes the coordinated drying and mixing.

Precise temperature control system: Using a high-precision temperature controller, the operator can set the precise temperature according to the different plastic materials, with a very small error range, and can maintain a stable temperature environment to ensure that different plastic raw materials are dried and mixed at a suitable temperature to avoid affecting the material performance due to temperature fluctuations.

Stable and durable structure: The main body adopts a 2mm thick stainless steel outer plate, a 6mm thick paddle bottom, a 4mm thick upper structure and a 3mm thick inner tube. The overall structure is sturdy, resistant to deformation and corrosion, durable, reduces maintenance frequency, extends the service life of the equipment, and adapts to the high-intensity industrial production rhythm.

Convenient control panel: Equipped with an intuitive and easy-to-use control panel, it integrates a variety of function buttons. The operator can conveniently adjust the heating time, temperature and other parameters, and with the automatic shutdown function, it can automatically stop at the preset time, reduce the intensity of manual monitoring, and improve the convenience of operation and production safety.

Plastic Pellet Mixer Technical Specifications

• Material: Stainless steel with 2mm thick outer panels, 6mm thick paddle bottoms, 4mm thick upper parts, and a 3mm thick inner tube.

• Dimensions: 2100mm x 3650mm

• Motor Power: 7.5KW, 4-pole motor

• Heating Power: 18KW

• Fan Power: 750W

• Mixing Capacity: Up to 3000 kg

• Automatic Shutoff: Timer-based automatic shutoff feature for enhanced safety and ease of use.

Applications of Plastic Pellet Mixer

plastic recycling industry: In plastic recycling factories, facing a large amount of recycled materials after crushing of waste plastics, this Plastic Pellet Mixer can efficiently mix different types of recycled materials to make their composition uniform, and remove moisture and impurities in the recycled materials to make them meet the standards for mixing with new materials for reprocessing, improve the utilization rate of recycled materials, reduce dependence on new materials, achieve resource recycling, and meet the requirements of sustainable development.

Plastic modification field: For plastic modification companies, when it is necessary to mix the base resin with a variety of additives such as pigments, toughening agents, flame retardants, etc., this mixer can ensure that the additives are evenly dispersed in the resin particles. The heating function is conducive to the initial fusion of some heat-sensitive additives and resins, providing a uniform and stable mixture for the subsequent extrusion modification process, and improving the quality and performance stability of modified plastic products.

Injection molding workshop: Before using plastic particles, injection molding manufacturers must ensure that the raw materials are evenly mixed and fully dried. This equipment can be installed at the feeding end of the injection molding machine to provide mixing and drying services for plastic particles of different colors and batches, avoiding defects such as color difference, bubbles, and insufficient strength of injection molded products due to raw material problems, improving the injection molding yield, and ensuring production continuity.

Plastic pipe production: In the process of plastic pipe manufacturing, the uniformity of raw material mixing directly affects the uniformity of pipe wall thickness and mechanical properties. The equipment can fully mix and dry the raw materials for pipe production, so that the raw materials are evenly plasticized in the extruder, ensuring that the quality of pipe products meets the standards, reducing pipe defects caused by raw material problems, and enhancing the market competitiveness of pipe manufacturers.

Plastic packaging industry: For manufacturers of packaging products such as plastic films and plastic bottles, uniform mixing and drying of raw materials is the basis for ensuring key indicators such as transparency, strength, and barrier properties of packaging materials. By using this equipment, the mixing and drying process can be accurately controlled to meet the strict requirements of packaging materials for high purity and uniformity of raw materials, helping companies produce high-quality plastic packaging products and expand market share.

Manufacturing of electronic and electrical plastic parts: Electronic and electrical products have stringent requirements on the performance of plastic parts, such as insulation, heat resistance, dimensional stability, etc. Before production, using this mixer to mix and dry special plastic raw materials can ensure that all indicators of the raw materials meet the process requirements, ensure the stable and reliable performance of electronic and electrical plastic parts, help the electronic and electrical industry upgrade product quality, and meet consumers' pursuit of high performance of electronic products.

Plastic Pellet Mixer Maintenance

• Daily cleaning and maintenance: After each use, it is necessary to clean the plastic particles and powder remaining inside the mixer in time to prevent the material from caking and hardening on the inner wall, which will affect the mixing effect next time. At the same time, wipe the surface of the equipment with a clean rag, especially the control panel, motor and other parts, to avoid oil and dust accumulation, which will affect the heat dissipation and normal operation of the equipment and extend the service life of the equipment.

  
  

• Regularly check the transmission parts: Check the tightness of the transmission belt between the stirring paddle and the motor regularly every week. If it is loose, adjust it in time to prevent uneven mixing or excessive motor load damage due to transmission failure. At the same time, check whether the stirring paddle bearing is worn or has abnormal noise, and add lubricating grease regularly to ensure smooth operation of the transmission system, reduce the equipment failure rate, and ensure production continuity.

  
  

• Pay attention to the maintenance of the heating system: Check the surface of the heating tube for dust and scaling every month. If necessary, clean it in time to ensure the heat conduction efficiency. Observe whether the connection between the heating tube and the fan is loose or leaking, and repair it in time to avoid affecting the hot air circulation, reducing the heating and drying effect, ensuring the long-term stable operation of the heating system, and providing a reliable heat source for material processing.

  
  

• Control panel maintenance: Regularly check the flexibility and accuracy of each button and knob on the control panel. If there is any failure, repair or replace it in time. Calibrate the temperature sensor regularly to ensure that the deviation between the displayed temperature and the actual temperature is within the allowable range, avoid affecting the quality of materials due to temperature control errors, and ensure the accuracy and stability of the production process.

  
  

• Regularly check the sealing performance: Check whether the sealing strips at the inlet and outlet of the mixer are intact. If they are damaged or aged, they should be replaced in time to prevent dust from leaking out during the mixing process and polluting the workshop environment. At the same time, avoid heat loss during heating and drying, reduce energy utilization, ensure good sealing performance of the equipment, and maintain a stable internal working environment.

  
  

• Regular comprehensive maintenance: Arrange professional technicians to conduct a comprehensive maintenance of the equipment every quarter, including checking whether there are cracking risks in the welds of the stainless steel structure, detecting whether the insulation performance of the motor has decreased, and checking whether the fan blades are deformed or dusty. Establish equipment maintenance files and record each maintenance situation to timely grasp the health status of the equipment, prevent failures in advance, and ensure long-term and efficient operation of the equipment.

Plastic Pellet Mixer Warranty and Support

The Plastic Pellet Mixer comes with a one-year warranty covering manufacturing defects under normal usage conditions. Consumable parts are excluded from the warranty but can be replaced at discounted rates.

Why Choose Us?

As a leading manufacturer of industrial mixing equipment, we are committed to delivering high-quality, durable, and efficient solutions tailored to meet the diverse needs of modern production facilities. Our Vertical Plastic Mixing Machine is meticulously designed to optimize your mixing, drying, and homogenization operations, ensuring reliable performance and exceptional value.

Contact us today to learn more or to place your order, and experience the superior quality and efficiency of our vertical mixing machines.