Vertical plastic Mixer is an industrial-grade equipment for efficient mixing and homogenization of large quantities of plastic materials. It is vertically structured and made of high-quality stainless steel, suitable for factories and workshops. The machine mainly uses the principle of gravity to thoroughly and evenly mix lightweight plastic materials such as plastic granules, recycled materials and flakes, ensuring the uniformity and performance consistency of the materials. It is an indispensable equipment in modern manufacturing and plastic recycling operations.

Vertical Plastic Mixer Parameters

Vertical Plastic Mixer Features

Material and structure: The main body of the Vertical Plastic Mixer is constructed with a 2mm thick high-quality stainless steel outer plate, a 6mm thick paddle bottom, a 4mm thick upper part and a 3mm thick inner tube. It has extremely high corrosion resistance and durability, and can adapt to long-term industrial production needs.

Dimension design: The equipment covers an area of 2100mm x 3650mm. The vertical layout cleverly utilizes space, which not only saves valuable workshop floor area, but also ensures sufficient height for large-capacity mixing, so that it can achieve efficient production in a limited space.

Power system: Equipped with a 7.5KW 4-pole motor, it provides sufficient and stable power support for the mixing process. The high efficiency of the motor ensures that the mixing paddle can run at a suitable speed, thereby achieving a fast and uniform mixing effect to meet the rhythm of large-scale production operations.

Mixing capacity: With a mixing capacity of up to 3000kg, it can process a large amount of plastic raw materials at one time. Whether it is plastic particles or recycled materials, different forms of materials can be fully mixed and blended inside, providing high-output mixing solutions for plastic processing companies.

Safety device: It has an automatic stop function based on a timer. The operator only needs to set the mixing time in advance, and the machine will automatically shut down and stop after the set time is reached, effectively preventing material damage or equipment overload caused by excessive mixing, while reducing manual monitoring costs and improving production safety.

Control system: Its control system design is intuitive and simple, and the operation interface is friendly. Even staff with less technical experience can quickly get started after simple training, and easily complete the setting of various mixing parameters and start, stop and other operating instructions, which greatly facilitates daily production processes.

Vertical Plastic Mixer Technical Specifications

• Material: Constructed with high-quality stainless steel featuring 2mm thick outer panels, 6mm thick paddle bottoms, 4mm thick upper parts, and a 3mm thick inner tube.

• Dimensions: 2100mm x 3650mm

• Motor Power: 7.5KW, 4-pole motor

• Mixing Capacity: Up to 3000 kg

• Automatic Shutoff: Timer-based automatic shutoff feature for enhanced safety and ease of use.

Applications of Vertical Plastic Mixer Technical

Plastic manufacturing industry: When producing various plastic products, such as plastic pipes and plastic sheets, the Vertical Plastic Mixer can evenly mix plastic raw materials of different types, colors or properties. For example, when making multi-layer composite pipes, multiple plastic particles need to be mixed in precise proportions. The machine can ensure that the raw materials are fully integrated, so that the produced pipes can achieve ideal performance in terms of strength, toughness and other aspects, and meet the high standards for pipes in different application scenarios.

Plastic recycling field: For plastic recycling and reprocessing companies, the Vertical Plastic Mixer is a key equipment for processing recycled plastics. It can remix various recycled plastic fragments, films, etc. to make their performance uniform. For example, when processing discarded plastic bottles, plastic packaging and other recyclables into recycled plastic particles, the mixing of this machine can eliminate the performance differences between plastics from different sources, improve the quality stability of recycled plastics, and then expand its application range, and realize the efficient recycling of plastic resources.

Plastic modification production: When plastics need to be modified to obtain specific properties, such as enhancing the flame retardancy and wear resistance of plastics, the Vertical Plastic Mixer can evenly disperse the modified additives with the base plastics. Taking the production of flame-retardant plastics as an example, the flame retardant and plastic resin are fully mixed in the machine to ensure that the flame retardant is evenly distributed in the plastic, so that the final product has a good flame retardant effect, which is widely used in electronic and electrical housings, building materials and other fields with strict requirements on flame retardancy.

Plastic alloy preparation: This machine plays a vital role in the preparation of plastic alloys. It can deeply mix two or more different types of plastics, break the phase interface between plastics, and achieve uniform dispersion on a microscopic scale. For example, when preparing PC/ABS plastic alloys, by precisely controlling the mixing time and intensity, PC and ABS are fully integrated at the molecular level, giving the alloy the comprehensive advantages of both the strength of PC and the easy processing of ABS, providing high-performance material options for high-end electronic products, automotive parts and other industries.

Plastic additive production: For companies specializing in the production of plastic additives, the Vertical Plastic Mixer can be used to mix additive raw materials with carrier resins. For example, when producing plastic light stabilizers, the active ingredients of the light stabilizer are evenly mixed with a specific plastic carrier in the machine to form a masterbatch. This masterbatch can ensure the uniform dispersion of the light stabilizer when mixed with the base resin later, effectively improving the light aging resistance of plastic products and extending their service life. It is especially suitable for the production of outdoor plastic products.

Plastic composite material production: When producing plastic composite materials, such as fiber-reinforced plastics, the machine can fully mix the fiber material with the plastic matrix. Taking glass fiber reinforced plastics as an example, glass fiber chopped strands are mixed with plastic resins, and the fibers are evenly distributed in the plastic through the stirring of the machine, thereby significantly improving the mechanical properties of plastic composite materials, so that it can be used in high-end manufacturing fields such as aerospace and automotive lightweighting that have strict requirements on material strength and quality.

Vertical Plastic Mixer Technical Warranty and Support

The Vertical Plastic Mixing Machine includes a one-year warranty covering manufacturing defects under normal usage conditions. Consumable parts are excluded from the warranty but can be replaced at discounted rates.

Vertical Plastic Mixer Maintenance

• Regular cleaning: After the daily production is over, the power should be turned off. After the machine stops running completely and cools down, use a soft dry cloth or brush to remove plastic dust, debris and other debris on the surface of the machine. Disassemble the removable parts, such as the feed port cover and the discharge port valve, at least once a week, and use mild detergent and clean water to clean them, thoroughly remove the residual plastic particles and dirt, ensure that the inside and outside of the machine are clean and pollution-free, and prevent the residual materials from agglomerating or breeding bacteria inside the machine, affecting the next production quality and machine life.

  
  

• Lubrication maintenance: Check the transmission parts of the machine once a month, such as the lubrication of the motor bearings and the mixing paddle shaft. According to the requirements of the equipment manual, use special high-temperature, heavy-load grease to add an appropriate amount to each lubrication point. When adding, first wipe off the oil and dust around the lubrication point, and then use a grease gun to inject the grease until the old grease is squeezed out, but do not add too much to avoid grease leakage, contamination of plastic raw materials or damage to the machine seals, ensure smooth operation of the transmission parts, reduce wear and extend service life.

  
  

• Sealing inspection: Carry out a comprehensive inspection of the sealing parts of the machine every quarter, including the sealing strip between the mixing chamber and the outside, the sealing ring at the connection between the motor and the mixing chamber, etc. Carefully check whether the sealing parts are aging, cracking, deformation or wear. If problems are found, the corresponding seals should be replaced in time, and the sealing surface should be cleaned and slightly polished before installing the new seals to improve the sealing effect, prevent plastic dust or liquid leakage during the production process, affect the production environment and the cleanliness of the inside of the machine, and ensure production quality and equipment safety.

  
  

• Electrical equipment maintenance: Arrange professional electricians to check the electrical control system of the machine every month. Check whether the insulation resistance of the motor meets the requirements, whether the wires and cables are damaged, aged or loose, whether the control buttons and switches are flexible and reliable, and whether the indicator lights are working properly. Repair or replace the problematic electrical components in time, and remove the dust from the electrical control cabinet to ensure the stable operation of the electrical system, avoid production interruptions or safety accidents caused by electrical failures, and ensure that the various automatic control functions of the machine are accurate and correct, and improve production efficiency and safety.

  
  

• Mixing paddle inspection: Carry out a detailed inspection of the wear of the mixing paddle every six months. Due to the constant friction between the mixing paddle and the plastic raw material during high-speed operation, the paddle may be worn, thinned, edge blunted or partially damaged. Use professional tools to measure the thickness and size of the paddle and compare them with the original design parameters. If the wear exceeds the specified range, the mixing paddle should be replaced in time to ensure the mixing effect and production efficiency. At the same time, when replacing the paddle, pay attention to the installation angle and tightness of the paddle to ensure that the mixing paddle remains balanced during operation, avoid abnormal vibration and noise, and extend the overall service life of the machine.

  
  

• Equipment calibration: Perform a comprehensive equipment calibration on the Vertical Plastic Mixer at least once a year. Invite professional technicians or equipment manufacturer engineers to use high-precision testing instruments to calibrate the various parameters of the machine, such as the volume accuracy of the mixing chamber, the speed accuracy of the mixing paddle, and the time setting error of the automatic control system. According to the calibration results, make corresponding adjustments and corrections to the equipment to ensure that the various performance indicators of the machine meet the factory standards and production requirements, provide accurate equipment guarantees for the production of high-quality mixed plastic materials, and maintain the good production order and product quality stability of the enterprise.

Why Choose Us?

As a leading manufacturer of industrial mixing equipment, we are dedicated to delivering high-quality, durable, and efficient solutions tailored to the needs of modern production facilities. The Vertical Plastic Mixing Machine is meticulously designed to optimize your mixing, homogenization, and recycling operations, providing reliable performance and exceptional value.

Contact us today for more information or to place your order, and experience the superior quality and efficiency of our vertical mixing machines.