Light Diffusion Granules Making Machine for LED Diffusers
- Product Information
Light Diffusion Granules Making Machine for LED Diffusers
The light diffusion Granules Making Machine for LED Diffusers is expertly designed to meet the stringent demands of producing high-quality light diffusion granules. It ensures exceptional performance, reliability, and efficiency, catering specifically to the needs of LED lighting manufacturers while maintaining the superior optical properties required for LED diffuser applications.
This advanced granules-making machine is essential in the plastic processing and lighting industry. Its precision-engineered screw system is tailored to process materials used in LED diffuser production, such as polycarbonate (PC), polymethyl methacrylate (PMMA), and polystyrene (PS). The machine is optimized to preserve critical properties like light transmission, diffusion performance, and thermal stability, making it a powerful solution for producing LED-grade granules.
For more information on the Light Diffusion Granules Making Machine for LED Diffusers, contact us today to learn how this versatile machine can improve your production efficiency and deliver outstanding results. We offer customized solutions to meet your specific requirements.
Light Diffusion Granules Making Machine for LED Diffusers:
| Model: HQ-65 |
| Warranty: 1 Year |
| Port: Nansha, China |
| Screw: Single Screw |
| Terms of Payment: T/T |
| Average Lead Time: 1-2 months |
| Screen Changer: Manual Rotary |
| International Commercial Terms(Incoterms): FOB, CFR, CIF, EXW |
Features of the Light Diffusion Granules Making Machine
Precision Screw Design:
The granules-making machine is equipped with a specially designed screw system that ensures uniform mixing and extrusion of materials, maintaining optimal light diffusion and transparency properties.
Advanced Screen Changer:
The machine utilizes a dual-column continuous screen changer, minimizing downtime while ensuring consistent material purity. The ceramic heating ring stabilizes the die head temperature for seamless extrusion and granule formation.
Energy-Efficient Design:
The machine's integrated control cabinet optimizes power usage, enhancing operational efficiency while reducing energy costs.
High Output Capacity:
Capable of processing up to 150 kg/h of light diffusion materials, this granules-making machine ensures high efficiency without compromising product quality.
Safety Features:
Equipped with advanced safety systems, including emergency stop buttons and overload protection, the machine provides a secure operating environment for users.
Applications of the Light Diffusion Granules Making Machine
LED Lighting Industry:
The machine is ideal for producing light diffusion granules used in LED panels, tubes, and housings. It ensures uniform light distribution and eliminates hot spots, critical for high-performance LED applications.
Plastic Manufacturing Plants:
Applicable for manufacturing granules used in automotive interiors, optical lenses, and other light-diffusion-based applications.
Masterbatch Production:
Suitable for creating masterbatches with specific light diffusion properties, catering to diverse customization needs in the plastics industry.
The Light Diffusion Granules Making Machine production line Configure
| Product | Model | Power (KW) | Details |
| Single Screw Extruder | HQ-65 | 22 | Electric cabinet |
Screw/Barrel materials: SACM-1 | |||
| Temperature Control: 4-section control system | |||
| Screw Diameter: Ø65mm*P65/60; L/D: 35 | |||
| Gear oil cooling and filtration system: 1 group | |||
| Barrel cooling system: Wind-cooled. | |||
| Cooling fan (Barrel): 180W*6PCS | |||
| Speed control: Inverter (V&T) | |||
| Auto Feeder: 0.4KW; Screw 60/1 ( Inverter control ) | |||
| Die head ( screen changer): Manual Rotary/Hydraulic pressure/Dual Bolts Continuous | |||
| Water Cooling Tank with Suction motor | HQ-300 | 0.75 | 304# stainless steel cooling water tank, size 3000×300×260mm, with 0.75KW water suction motor |
| Pellets Cutting Machine | HQ-4HP | 3 | SKD-11/tungsten steel rotary blade, 22 blades, inverter control |
| Vibrating Machine with Hopper | HQ-600 | 2.2 | Screen Material: Stainless steel 304#, 3 layer |
| Screen Size: Up: Ø6mm, Down: Ø1.5mm | |||
| Vibration motor: 90W*2PCS | |||
| Total total power ( Production line ) | 47KW | ||
| Occupation size | 10m*1m | ||
Light Diffusion Granules Making Mchine for LED Diffusers Series Parameters
Model | HQ-45 | H-65 | H-90 |
Capacity | 25-50KG/HR | 80-130KG/HR | 200-300KG/HR |
Motor (Inverter Control) | 11KW | 22KW | 55KW |
Dimension
| 2600*1000*1800mm | 2600*1000*1800mm | 3850*1800*2100mm |
Weight | 1400KG | 1800KG | 2800KG |
Screw | Material:SACM-1 Φ45*P45/40;L/D:33 | Material:SACM-1 Φ65*P65/60 ;L/D:35 | Material:SACM-1 Φ90*P90/85 ;L/D:33 |
Temp. | 4 Section control | 4 Section control | 5 Section control |
Gear oil cooling filter system | 1 Group | 1 Group | 1 Group |
Barrel cooling fan | 180W*3PCS | 180W*6PCS | 180W*8PCS |
Screen Changer (Die head) | Manual Rotary | Manual Rotary Motor: 2.8KW Screen: Φ200mm | Manual Rotary Motor: 4.3KW Screen: Φ200mm |
Auto Feeder (Inverter Control) | Materials: Stainless steel, Screw L/D: 60 Motor:200W | Materials: Stainless steel, Screw L/D: 60 Motor:400W | Materials: Stainless steel, Screw L/D: 60 Motor:750W |
Video for Polycarbonate light diffsion pellets product
Light Diffusion Granules Making Machine FAQ
What is a Light Diffusion Granule Making Machine?
A Light Diffusion Granules Machine is specialized equipment designed to produce granules with excellent light-diffusion properties. These granules are used in applications such as LED diffusers, optical lenses, and automotive interiors.
How does the machine ensure optimal light diffusion?
The machine uses precision screw design and advanced temperature control to maintain material consistency, ensuring that granules exhibit uniform light diffusion and high optical clarity.
What industries benefit from this machine?
Industries such as LED lighting, electronics, automotive, and optics benefit from the machine, which produces granules tailored for light-diffusion applications, reducing waste and improving product performance.
Can this machine process multiple materials?
Yes, the Light Diffusion Granules Making Machine is versatile and capable of processing materials like PC, PMMA, and PS and customized formulations requiring masterbatching or additives for enhanced performance.
By choosing the Light Diffusion Granules Making Machine, you can elevate your production efficiency and deliver high-quality granules tailored for LED diffuser applications. Contact us today to explore how our advanced machinery can help you achieve your production goals while promoting sustainable manufacturing practices.