High Performance PC Extruder for Polycarbonate Pelletizing
- Product Information
High Performance PC Extruder for Polycarbonate Pelletizing
Looking for an advanced solution for polycarbonate pelletizing? Our PC extruder stands as the core equipment in a state-of-the-art PC pelletizing production line. Designed for efficiency and precision, this machine delivers exceptional plasticizing capability, ensuring the integrity of MFR (melt flow rate) and retaining the unparalleled transparency of polycarbonate during processing.
Key Features of the PC Extruder
Strong Plasticizing Capability: Engineered with advanced screw design and temperature control, our PC extruder ensures uniform melting and plasticizing, minimizing degradation and material waste.
Transparency Retention: Maintain the clarity and optical properties of polycarbonate, making it ideal for applications such as LED light covers, automotive parts, and high-performance electronic casings.
MFR Stability: Process polycarbonate without compromising its mechanical and flow properties, ensuring high-quality pellets for demanding applications.
Integrated PC Pelletizing Line
Our PC extruder is the master machine in a comprehensive pelletizing production line:
The basic PC Pelletizing Line equipment are:
①Extruder→②Water Cooling Tank with suction motor→③Pellets Cutting Machine→④Vibrating screen machine with Hopper
1. Material Feeding into the PC Extruder: Precise feeding ensures consistent processing for all polycarbonate grades.
2. Cooling Water Tank: Rapid cooling stabilizes the extruded strands, preparing them for precise pelletization.
3. Pelletizer: produces uniform, high-quality polycarbonate granules with smooth surfaces and consistent dimensions.
4. Vibrating Screening Machine: The final quality control step is to remove irregular pellets and ensure only premium granules are packaged.
Why Choose Our PC Extruder?
Built with durable materials to handle polycarbonate's unique thermal and mechanical demands.
Intuitive control system for precise operation and real-time monitoring.
Energy-efficient design for lower operational costs and reduced environmental impact.
Customizable to fit your specific production needs, including high output configurations.
Applications
Our PC extruder caters to industries requiring top-tier pelletized polycarbonate, such as:
Electronics: PC granules for phone cases, optical discs, and protective covers.
Automotive: transparent and durable components for headlights and dashboards.
Construction: high-strength polycarbonate sheets and panels.
Plastic Granulating Factories: Specialized factories processing PC scrap into pellets with customized properties, colors, and MFR to meet the diverse needs of their customers. Whether handling washed and sorted PC scrap or processing it directly, these facilities benefit from the extruder's ability to ensure high transparency, strong plasticization, and consistent material quality.
Below are the detailed specifications of our PC Pelletizing Machine Production Line, designed to deliver exceptional performance, efficiency, and material quality in polycarbonate processing.
Product | Model | Power (KW) | Details |
Single Screw Extruder | HQ-90 | 55 | Electric cabinet |
Screw/Barrel materials: SACM-1 | |||
Temperature Control: 5-section control system | |||
Screw Diameter: Ø90mm*P90/85; L/D: 33 | |||
Gear oil cooling and filtration system: 1 group | |||
Barrel cooling system: Wind-cooled. | |||
Cooling fan (Barrel): 180W*8PCS | |||
Speed control: Inverter (V&T) | |||
Auto Feeder: 0.75KW; Screw 60/1 ( Inverter control ) | |||
Die head ( screen changer): Manual Rotary/Hydraulic pressure 2.2KW/Dual Bolts Continuous | |||
Water Cooling Tank with Suction motor | HQ-400 | 1.5 | 304# stainless steel cooling water tank, size 4000×360×230mm, with 1.5KW water suction motor |
Pellets Cutting Machine | HQ-10HP | 5.5 | SKD-11/tungsten steel rotary blade, 28 blades, inverter control |
Vibrating Machine with Hopper | HQ-1000 | 2.2 | Screen Material: Stainless steel 304#, 3 layer |
Screen Size: Up: Ø6mm, Down: Ø1.5mm | |||
Vibration motor: 90W*2PCS | |||
Total total power ( Production line ) | 105KW | ||
Capacity ( Production line ) | 200-280KG/HR | ||
Occupation size | 13m*1.8m |
Enhance Your Polycarbonate Production Today
When processing polycarbonate, maintaining material quality is critical. With our PC extruder, you can achieve exceptional transparency retention, stable MFR, and high production efficiency. Whether you’re manufacturing LED lighting components, automotive parts, or specialty polycarbonate products, our PC pelletizing solution ensures unmatched quality and performance.
Contact us today to learn more about our PC extruder and how it can transform your production line.