The plastic Dana Machine for LED Diffusers is expertly designed to meet the stringent demands of producing high-quality light diffusion granules. Plastic Dana Machine ensures exceptional performance, reliability, and efficiency, catering specifically to the needs of LED lighting manufacturers while maintaining the superior optical properties required for LED diffuser applications. This advanced granules-making machine is essential in the plastic processing and lighting industry. Its precision-engineered screw system is tailored to process materials used in LED diffuser production, such as polycarbonate (PC), polymethyl methacrylate (PMMA), and polystyrene (PS). The machine is optimized to preserve critical properties like light transmission, diffusion performance, and thermal stability, making it a powerful solution for producing LED-grade granules.

Information:

Features:

Precision screw design: 

Plastic Dana Machine uses a specially designed screw system. This innovative design ensures uniform mixing and stable extrusion of the material in the barrel, thereby ensuring that the final product has excellent light diffusion and transparency. The precise screw structure allows the material to be uniformly sheared and heated during the extrusion process, avoiding local overheating or uneven mixing, and provides a solid foundation for the production of high-quality light diffusion materials.

Advanced screen changer configuration: 

The machine is equipped with a double-column continuous screen changer. This design greatly reduces downtime during production and ensures the continued purity of the extruded material. The automated operation of the screen changer makes material switching smoother, avoiding material waste and quality degradation caused by screen changing. In addition, the application of ceramic heating rings further stabilizes the die temperature, providing a strong guarantee for seamless extrusion and pellet forming.

Energy-saving and efficient design: 

Plastic Dana Machine integrates an advanced control cabinet system, optimizes power use through intelligent algorithms, and achieves a balance between efficient operation and low energy consumption. This design not only improves the overall performance of the equipment, but also effectively reduces energy costs, creating greater economic benefits for the company. At the same time, the energy-saving design is also in line with the current trend of green production, which helps to enhance the environmental image of the company.

High output capacity: 

The Plastic Dana Machine has a light diffusion material processing capacity of up to 150kg/h, which can achieve efficient production while ensuring product quality. The high output capacity makes the Plastic Dana Machine an ideal choice for large-scale production of light diffusion particles, meeting the market's urgent demand for high-quality and high-efficiency production lines.

Comprehensive safety protection: 

In order to ensure the safety of operators, the Plastic Dana Machine is equipped with advanced safety systems including emergency stop buttons and overload protection. These safety measures can respond quickly in emergency situations, effectively prevent accidents, and provide operators with a safe and reliable working environment.

Applications:

LED Lighting Industry:

Plastic Dana Machine is ideal for producing light-diffusing particles required in LED panels, tubes and housings. It ensures uniform light distribution and effectively eliminates hot spots, which is critical for high-performance LED applications. By precisely controlling the mixing and extrusion of particles, the machine provides stable and consistent light diffusion for LED lighting products, improving the overall lighting performance and visual comfort of the product.

Plastic Manufacturing Plant:

Plastic Dana Machine also plays an important role in the field of plastic manufacturing. It is suitable for producing particles for automotive interiors, optical lenses and other light-diffusing applications. These particles can evenly disperse light in plastic products, improve the transparency and light diffusion performance of the product, and meet the automotive industry's high requirements for interior beauty and safety, as well as the optical industry's strict standards for lens transmittance and clarity.

Masterbatch Production:

Plastic Dana Machine is also suitable for creating masterbatches with specific light-diffusing properties. Masterbatches are commonly used in the plastics industry as additives to give plastic products color and functional properties. Masterbatches produced by this machine not only have excellent light diffusion properties, but can also be customized according to the diverse needs of customers. This flexibility makes the Plastic Dana Machine an essential tool for meeting the individual needs of the plastics industry.

Production Line Configure:

Parameters:

Maintenance Tips:

Regular cleaning and inspection:

Regularly clean the Plastic Dana Machine inside and outside to remove residual plastic particles, dust and oil, and keep the machine clean and tidy. Check the tightness of each part of the machine to ensure that the screws, nuts and other connectors are not loose to prevent parts from falling off or damage due to vibration.

Maintenance of screw and die head:

The screw is the core component of the machine, and the residue on the screw needs to be cleaned regularly to avoid clogging or wear. The die head should be kept clean to prevent impurities from entering and affecting the extrusion effect. Check the wear of the die head regularly and replace the die head with severe wear in time.

Maintenance of lubrication system:

Regularly check the oil level and oil quality of the lubrication system to ensure that the lubricant is clean and sufficient. Replace the lubricant and filter on time to prevent component wear and failure due to poor lubrication.

Inspection of electrical system:

Regularly check the wiring and plugs of the electrical system to ensure that the connection is firm to prevent electrical failures caused by poor contact. Check the operation of electrical components such as motors and control cabinets, and eliminate abnormal sounds and vibrations in time.

Verification of safety devices:

Regularly verify the emergency stop button, overload protection and other safety devices to ensure their sensitivity and reliability. Check whether the safety cover and protective net are intact, and repair or replace damaged parts in time.

Training and records:

Regularly train and guide operators to improve their operating skills and maintenance awareness.

Establish machine operation and maintenance records, record the content and time of each maintenance, so as to timely discover and solve potential problems.

By following the above maintenance tips, you can ensure the long-term stable operation of the Plastic Dana Machine, extend its service life, and improve production efficiency.

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FAQs:

What is a Plastic Dana Machine?

A Plastic Dana Machine is specialized equipment designed to produce granules with excellent light-diffusion properties. These granules are used in applications such as LED diffusers, optical lenses, and automotive interiors.

How does the Plastic Dana Machine ensure optimal light diffusion?

The Plastic Dana Machine uses precision screw design and advanced temperature control to maintain material consistency, ensuring that granules exhibit uniform light diffusion and high optical clarity.

What industries benefit from this Plastic Dana Machine?

Industries such as LED lighting, electronics, automotive, and optics benefit from the Plastic Dana Machine, which produces granules tailored for light-diffusion applications, reducing waste and improving product performance.

Can this Plastic Dana Machine process multiple materials?

Yes, the Plastic Dana Machine is versatile and capable of processing materials like PC, PMMA, and PS and customized formulations requiring masterbatching or additives for enhanced performance.

By choosing the Plastic Dana Machine, you can elevate your production efficiency and deliver high-quality granules tailored for LED diffuser applications. Contact us today to explore how our advanced Plastic Dana Machine can help you achieve your production goals while promoting sustainable manufacturing practices.