Single Screw Extruder Machine is a commonly used plastic processing equipment, widely used in the extrusion molding process of plastics. It heats, melts, mixes the plastic raw materials in the barrel through the rotation of the screw, and extrude them through the mold. Single Screw Extruder Machine has the characteristics of simple structure, convenient operation, strong adaptability, etc. It is an indispensable and important equipment in the plastic processing industry. As an excellent china Single Screw Extruder Machine supplier, we have been providing customers with high-quality Single Screw Extruder Machine. If you need to customize Single Screw Extruder Machine, please contact us.

Infomation:

Parameters:

Features:

High energy efficiency: Compared with traditional extruders, the specific energy consumption of Single Screw Extruder Machine is reduced by 30%. This is mainly due to its optimized screw design and transmission system, which can significantly reduce operating costs while maintaining optimal performance. The high-efficiency design not only helps to reduce energy consumption, but also reduces carbon emissions, which is in line with the concept of sustainable development. And low energy consumption means lower operating costs, thereby improving the profitability of the enterprise.

Increased output: Under the same screw diameter, the output of Single Screw Extruder Machines can be increased by 50%. This means that manufacturers can achieve higher production goals without adding additional equipment. The high output characteristics make single-screw extruders more efficient on the production line, which helps to shorten the production cycle and improve market competitiveness.

Excellent plasticizing effect: Single Screw Extruder Machines can ensure that the plastic raw materials are melted and mixed with high quality in the barrel, thereby producing a final product with high consistency and reliability. Because the plastic raw materials are fully plasticized and mixed, the surface of the extruded finished product is smoother and of higher quality.

Enhanced mixing effect: The advanced design of the Single Screw Extruder Machine allows for better distribution and homogenization of the material within the barrel, ensuring consistent output even when handling complex material mixtures or formulations. Enhanced mixing improves material utilization and reduces waste, while also helping to improve product quality and performance.

Precise process control: Single Screw Extruder Machines provide precise and accurate control of processing parameters, including temperature, pressure, screw speed, etc., ensuring stability and repeatability of the production process. Precise process control helps meet stringent industrial standards and improve product quality and reliability.

Wide range of applications: The versatility of Single Screw Extruder Machines makes them suitable for a variety of plastic processing processes, including recycling, compounding, pipe extrusion, and sheet/film extrusion. Due to their wide range of applications, Single Screw Extruder Machines play an important role in multiple industries, such as construction, packaging, automotive, etc.

Application:

plastic recycling: Single Screw Extruder Machine has a wide range of applications in the field of plastic recycling. Through specific screw design and recycling process, waste plastics can be melted, mixed and extruded to make new plastic products or granules, realizing the recycling of resources.

Plastic compounding: In the process of plastic compounding, Single Screw Extruder Machine can mix different kinds of plastic raw materials to achieve specific performance requirements. By precisely controlling parameters such as screw speed, temperature and mixing time, a uniform and stable mixture can be obtained to improve the quality and performance of the product.

Pipe extrusion: Single Screw Extruder Machine is a key equipment in the process of pipe extrusion. Through specific molds and process parameters, molten plastic can be extruded into pipes of various specifications and shapes, such as PVC pipes, PE pipes, etc. These pipes are widely used in construction, municipal administration, agriculture and other fields.

Sheet/film extrusion: In the process of sheet and film extrusion, Single Screw Extruder Machine can extrude molten plastic into thin sheets or films. By adjusting parameters such as screw speed, mold shape and cooling method, sheets or films with different thickness, width and performance can be obtained to meet various packaging, printing and agricultural needs.

Detailed Specifications:

Screw Material:

Made of 38CrMoAlA, with quenching nitride treatment, hardness more than HV900.Integral barrel design with a vacuum venting system. L/D ratio is 33:1.

Heating and Cooling:

Ceramic heating rings with cover for all 5 zones, total heating power of 50 kW.

Air cooling on the barrel, with cooling power of 180W*8=1.44 kW.

Gearbox:

High-quality domestic gearbox, featuring super torque, low noise, and stable processing.

Equipped with an oil outer recycling cooling system for the gearbox.

Motor:

AC motor with a power of 55 kW, connected with a belt, featuring a VT inverter.

Output Capacity:

Output capacity ranges from 200 to 300 kg/h.

Ensures good plasticizing and stable processing, guaranteeing uniform material distribution into the mold.

Temperature Control:

Utilizes popular parameters, mainly adopting DELIXI components.

Current, voltage, and pressure are easily displayed and controlled.

Maintainance:

Regular cleaning

Clean the Single Screw Extruder Machine regularly, including the barrel, screw, mold and transmission parts. Use appropriate cleaning agents and tools to remove residual plastic and dirt to keep the equipment clean and sanitary.

Lubrication and maintenance

Lubricate and maintain the transmission parts of the Single Screw Extruder Machine, such as bearings, gears and chains. Use appropriate lubricants to reduce friction and wear and improve the operating efficiency and life of the equipment.

Check fasteners

Regularly check the fasteners of the Single Screw Extruder Machine, such as bolts, nuts and connectors. Make sure they are tightened reliably to prevent loosening and falling off, and ensure the stability and safety of the equipment.

Replace worn parts

Regularly check the worn parts of the Single Screw Extruder Machine, such as the screw, barrel and mold. Once severe wear or damage is found, new parts should be replaced in time to ensure the normal operation of the equipment and product quality.

Calibration and adjustment

Regularly calibrate and adjust the Single Screw Extruder Machine, including screw speed, temperature control, mold gap, etc. Ensure that all parameters of the equipment meet the process requirements and improve the quality and stability of the products.