Twin Screw Plastic Compounding Extruder Machine
- Product Information
Twin Screw Plastic Compounding Extruder Machine
Product Overview
The Twin Screw Plastic Compounding Extruder Machine is expertly engineered to meet the advanced requirements of plastic compounding and masterbatch production. This high-performance Compounding Granulator is designed to process a wide range of polymers, including engineering plastics, reinforced or filled materials, thermoplastic elastomers (TPE/TPU), and recycled plastics. As a versatile and powerful Plastic Compounding Granulator, it provides industries with the capability to produce high-quality compounds consistently, ensuring optimal material properties.
Ideal for applications requiring precision and efficiency, the Industry Plastic Compounding Granulator enhances production efficiency, making it an invaluable asset for sectors such as automotive, electronics, packaging, and construction. Whether for complex formulations or standard compounding tasks, this machine offers reliable performance and exceptional output, elevating plastic manufacturing to the next level.We provide a comprehensive one-year warranty for the Twin Screw Plastic Compounding Extruder Machine, covering manufacturing defects. Consumable parts and user errors are excluded but can be replaced at competitive rates.
Twin Screw Plastic Compounding Extruder Parameters:
Model: | HQ-65B |
Warranty: | 1 Year |
Port: | Nansha, China |
Screw: | Twin Screw |
Terms of Payment: | T/T |
Average Lead Time: | 1-2 months |
Screen Changer: | Hydraulic pressure |
International Commercial Terms (Incoterms): | FOB, CFR, CIF, EXW |
Model | Screw Diameter (mm) | Groove Deep(mm) | L/D Ratio | Max RPM( r/min) | Output (kg/hr) |
HQ-20 | 22 | 3.85 | 32/40 | 500 | 1.5-10 |
HQ-36 | 35 | 6 | 35/50 | 500 | 60-150 |
HQ-52B/C | 51 | 9 | 32/52 | 500/600 | 150-250 |
HQ-65B/C | 62 | 11 | 32/52 | 500/600 | 350-500 |
HQ-75B/C | 71 | 12 | 32/52 | 500/600 | 600-1000 |
HQ-95B/C | 92 | 14 | 32/52 | 500/800 | 1000-2000 |
Twin Screw Plastic Compounding Extruder Features
Versatile Plastic Compounding:
is designed to seamlessly integrate additives, fillers, and reinforcing agents into base polymers, making it an excellent choice for producing specialized polymer blends tailored to specific industrial requirements.
Advanced Twin Screw Design:
This machine features a twin screw configuration, with a screw diameter of Ø62.4mm and a length-to-diameter (L/D) ratio of 40:1. This configuration can be tailored to optimize the processing of different materials, ensuring exceptional mixing and homogenization to achieve the desired material characteristics.
High Production Output:
With a production capacity ranging from 380 to 600 KG/HR, the HQ-65B is engineered for large-scale industrial use, providing efficient and consistent production for high-volume operations.
Precise Temperature Control:
Equipped with a sophisticated 10-zone temperature control system, this extruder allows for precise control over the extrusion process, ensuring consistent product quality while minimizing the risk of material degradation.
Durable and Reliable Construction:
Constructed with high-quality 6542 steel for the screws and a fully alloy-coated barrel, the HQ-65B is built for durability, reducing maintenance requirements and ensuring a long service life.
Energy Efficiency:
The machine is powered by a 110KW motor with variable frequency control, optimizing energy use while maintaining top-tier performance, making it an economical and eco-friendly solution for manufacturers.
Twin Screw Plastic Compounding Extruder Detailed Specifications
Screw Diameter: Ø62.4mm, L/D ratio: 40
Temperature Control: 10-zone system with an LCD display
Main Motor Power: 110KW (Global brand)
Vacuum System: 2.2KW vacuum unit for efficient degassing
Cutting System: Features SKD-11/tungsten steel rotary blades, 28 blades in total, driven by a 7.5KW motor with variable frequency control
Cooling System: 304# stainless steel cooling water tank with a 2.2KW suction motor; dimensions: 4000*450*295mm
Vibrating Machine (1500 model): Equipped with two 0.15KW vibrating motors and a 3.8KW pellet feeder motor, constructed from #304 stainless steel across three layers. The screen aperture is designed with an upper screen of Ф6mm and a lower screen of Ф1.5mm, with a capacity of 500KGS per cycle.
Applications of Twin Screw Plastic Compounding Extruder
Masterbatch Production:
Ideal for producing masterbatches with precise color and additive dispersion, essential for achieving uniform properties in finished products.
Plastic Compounding:
Suitable for industries requiring the blending of polymers with additives to enhance mechanical strength, durability, and resistance to environmental factors.
Twin Screw Plastic Compounding Extruder FAQ?
Can a twin screw plastic compounding extruder handle recycled materials?
Yes, twin screw extruders are often used in recycling applications. They can process post-consumer or industrial plastic waste by mixing it with virgin materials and additives to create new, usable plastic compounds with improved properties.
What factors affect the performance of a twin screw plastic compounding extruder?
Key factors include the screw design, screw speed, barrel temperature, and the type of material being processed. Optimizing these parameters is crucial for achieving the desired output, material properties, and energy efficiency in the extrusion process.
What safety features are included in twin screw plastic compounding extruders?
Modern extruders come equipped with safety features such as emergency stop buttons, thermal sensors, and automatic shutdown systems to prevent overheating or overloading. These features help ensure safe operation and reduce the risk of accidents.